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Proudly and Precisely Manufactured| In the United States of America.

Proudly and Precisely
Manufactured
In the United States of America.

PCB Manufacturing Capabilities

Our manufacturing process has been optimized over three decades of operations, bringing us to the cusp of systems, processes, and human capital that delivers value with every manufacturing run. Today, we are the preferred partners across the electronics manufacturing spectrum in the United States and India. With our state-of-the-art facilities in both countries, we deliver accurate and high-quality bare boards, quick turnaround prototypes, production volume boards, and flush circuits.

Relentless focus on quality, performance, and resilience are at the core of our manufacturing operations. Our talented team is equipped with tested technology systems to ensure an integrated and streamlined electronics manufacturing process under one roof. We offer accelerated lead times to take customer designs to the manufacturing process with direct access to base materials. We have systematically structured a manufacturing platform that is agile enough to support non-standard base materials, allowing you greater room for customization.

Our promise is straightforward:

  • On-Time Delivery
  • Precision Manufacturing to Mitigate the Risk of Reworks
  • Empowering Innovators in the Electronics Ecosystem with Adaptive Manufacturing Processes
  • 2 Business Day Turnaround Time for Prototypes & Small Volume Needs

Our Offerings

Material in Stock

  • Glass Epoxy Laminate
    FR 4 Standard Tg,
    FR 4 Medium Tg & FR 4 High Tg
  • High Frequency & Low Loss Laminate
    RT 5880, RT 5870,
    RT 4003, RT 4350 & RT 6002, TMM

Special Technologies

  • Flush Circuits
  • Switch Plates
  • Heat Sinks
  • Heavy Copper up to 8 Oz.
  • Blind/Buried/Plugged Via
  • Hardware Installation
  • Selective Gold

Technical Capabilities

  • Single Side to 24 Layers
  • Minimum 5 Mil Line/Spacing
  • Board Thickness from 0.002 to 0.250 Inches
  • Minimum PTH Hole Size 8 Mil
  • Maximum Panel Size 18 inch * 24 Inch

Technical Capabilities

PCB Power Inc’s Rigid-Flex PCB manufacturing capabilities are striving to be among the Industry Leaders and continue to grow year-by-year at rapid rate. If there is a demand for a given process, PCB Power Inc will make the necessary investments to add capability to better serve our customers.
  • Offering
    1 - 20+
  • Largest Panel Size
    18" x 24"
  • Smallest Circuit Width/Spacing
    .005”, .005” proto
  • Material Types
    Polyimide, PTFE, LPC, FR4, Teflon, Metal-Core, Heat Sinks
  • Smallest Mech. Drilled Hole
    .008"
  • Hole Size/Dim. Tolerances
    +/- .003" and +/- . 002"
  • Finishes/Lead Free
    HASL, Immersion Silver/ Gold, Hard Gold, PbFree HASL
  • Electrical Testing
    Flying Probe
  • Fabrication
    Routing & Scoring, Array Layouts

Production Capabilities

Materials

  • Offering
    Capability
  • Substrate Minimum Thickness
    .002"
  • Max. Operating Temperature
    356F
  • Maximum Layer Count
    24+

Fabrication

  • Offering
    Capability
  • Min. Finished Hole Size
    .006"
  • Blind/Buried Vias
    .005" - .006"
  • Routing Tolerance
    .005"

Imaging

  • Offering
    Capability
  • Min. Lines/ Spaces
    .005"
  • Min. Quad Flat Pack Pitch
    .020"
  • Min. Pad Size
    .010"
  • Solder mask Registration
    .005"
  • Solder mask Tolerance
    .005"

Plating & Surface Finishes

  • Offering
    Capability
  • Finished Cu Thickness
    6 oz.
  • Hot Air Solder Leveling
    Yes
  • Lead-Free Solder (HAL)
    Yes
  • Full Body Hard Ni/AU
    Yes
  • Immersion Gold/ Silver
    Yes
  • OSP
    Yes

Flush Circuit Board

PCB Manufacturing Capabilities

PCB Power is known across the electronics ecosystem as the preferred manufacturing partner for innovators. The same principles are reflected in our portfolio of offerings. We have perfected the process of delivering Flush Circuits consisting of copper circuitry flushed in the base laminate, making it ideal for a wide range of complex applications.

Our Flush Circuits are designed to add value to rotary switch use-cases, where the actuator creates drag around the switch surface. For such applications, it is critical to ensure that copper trace and base laminate are not damaged. Our consistent manufacturing process and quality assurance systems provide high-performance Flush Circuits that have been tested to be resilient in harsh conditions and are capable of supplying both power and data signals across your application.

The design for the Flush Circuits fits a wide range of use-cases including military, scientific research, heavy industries, and consumer electronics. Our quality assurance systems and precision technology ensure that no matter what application you are designing, the Flush Circuits will deliver the performance you seek. PCB Power has manufactured boards for Hellfire, Patriot, and Javelin Missile programs, illustrating our processes' finesse, reliability, and precision.

  • Double-sided flush circuit connected with through-hole
  • Low tolerance levels
  • ENIG plating available
  • Available for prototype, small, and manufacturing runs
  • Qualitative & consistently reliable flush surface
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